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Maintenance

The IFS ERP maintenance module gives companies powerful digital control to keep machines, facilities, production lines and equipment running without interruption. All maintenance strategies converge on one platform: from preventive plans to predictive scenarios, and from fault reports to spare parts procurement, the entire process becomes traceable.

01

Preventive (Time-Based) Maintenance

Based on calendar intervals, the system automatically generates work orders, assigns maintenance tasks to the right personnel and starts approval workflows. Because resources, materials and durations can be planned in advance, the impact of maintenance on production is minimized.

Periodic maintenance plans with automatic work order generation
Coordination of maintenance calendars with the production plan
Standard job packages and checklists
02

Predictive and Condition-Based Maintenance

IFS supports predictive maintenance strategies using real-time data from machines or measurement results that exceed defined thresholds — enabling intervention before a failure occurs. Because measurement values accumulate on the equipment record, the trend leading up to a threshold breach can be analyzed as well.

Measurement points and threshold definitions
Condition-based work order triggering from sensor/IoT data
Reduced unplanned downtime and maintenance cost
03

Reactive Maintenance and Fault Report Management

Fault reports are raised in the system, prioritized and converted into work orders. Root causes and resolution times are reported, making recurring problems visible.

Fault reporting and prioritization workflows
Tracking of KPIs such as MTTR and MTBF
Root cause analysis based on failure history
04

Maintenance Task Planning and Resource Management

Tasks are assigned considering technician skills, shifts and workloads. With mobile maintenance apps, technicians update work orders in real time on site and record parts usage and labor hours directly in the system.

Skill-based task assignment and workload balancing
Work order updates from mobile devices
Real-time recording of labor and material costs
05

Asset Records, Maintenance History and Lifecycle Tracking

All equipment is defined in a hierarchical asset structure; each asset's maintenance history, cost and performance are tracked across its lifecycle, supporting data-driven renewal and investment decisions.

Hierarchical equipment and facility structure
Asset-level maintenance history and cost analysis
Warranty and contract tracking
06

Inventory and Spare Parts Integration

Maintenance work orders operate in integration with inventory and purchasing; safety stocks are defined for critical spare parts, and depleted parts automatically enter the procurement process. This systematically ensures that the parts a technician needs are ready in the warehouse when the job starts.

Spare part reservation and automatic replenishment
Critical parts lists and safety stock management
Integration of maintenance costs with finance
07

Key IFS Capabilities

These are the IFS Cloud capabilities we configure most often in maintenance projects:

PM programs: Automatic work order generation from calendar- and counter-based preventive maintenance plans
Condition-based maintenance: Condition-driven work order triggering through measurement points and threshold values
Equipment hierarchy: Multi-level asset structures across facility, line, machine and component levels
Work Order management: Tracking maintenance work orders across planning, assignment, material and cost dimensions
Standard Jobs: Standard job packages and checklists for recurring maintenance work
Mobile maintenance apps: On-site work order updates, parts and labor recording, with offline support
08

Processes It Works With

Maintenance coordinates downtime windows with the production plan; spare part requirements automatically trigger warehouse and purchasing processes, and actual labor and material costs are posted to finance per asset. Thanks to the single data model, every decision maintenance takes is instantly visible to production and procurement.

With WiseApp, maintenance stops being a reactive cost item and becomes a planned discipline that raises equipment availability.

Let's walk through your processes around Maintenance and see the value IFS ERP creates for your business — live.